4 Line Pipe Standard Similar to API 5L You Must Know
4 Line Pipe Standards Similar to API 5L Specification
Everyone in steel pipe industry must know API 5L Specification, which is standard for steel pipe for pipeline transportation systems in petroleum and natural gas industries. There are some other similar line pipe standard you may not know. Here we list 4 Line Pipe Standard similar to API 5L specification.
#1 CSA Z245.1-2007 – [Canadian Standard]
1.1 Scope For CSA Z 245.1 Line Pipe Standard
This Line Pipe Standard covers seamless pipe, electric-welded pipe (flash-welded pipe and low-frequency electric-welded pipe excluded) and submerged-arc-welded pipe primarily intended for use in oil or gas pipeline systems. which is very similar to API 5L’s scope.
1.2 Pipe Manufacturing Process
- For submerged-arc-welded pipe, at least two weld passes shall be used, with at least one pass made from the inside and at least one pass made from the outside.
- Unless otherwise specified in the purchase order, the manufacturer shall have the option of making the pipe nonexpanded or cold-expanded.
- Heat-treated pipe shall be identified
1.3 Steel Grade Mechanical Properties
Grade |
Yield strength (Y), MPa |
Tensile strength (T), MPa |
Y/T, Maximum* |
|||
Minimum | Maximum | Minimum | Maximum |
Flattened strap specimen |
Other than flattened strap specimen |
|
241 | 241 | 495 | 414 | 760 | 0.93 | 0.93 |
290 | 290 | 495 | 414 | 760 | 0.93 | 0.93 |
359 | 359 | 530 | 455 | 760 | 0.93 | 0.93 |
386 | 386 | 540 | 490 | 760 | 0.93 | 0.93 |
414 | 414 | 565 | 517 | 760 | 0.93 | 0.93 |
448 | 448 | 600 | 531 | 760 | 0.93 | 0.93 |
483 | 483 | 620 | 565 | 760 | 0.93 | 0.93 |
550 | 550 | 690 | 620 | 830 | 0.93 | 0.93 |
620 | 620 | 760 | 690 | 900 | 0.93 | 0.95 |
690 | 690 | 825 | 760 | 970 | 0.93 | 0.97 |
825 | 825 | 1050 | 915 | 1145 | 0.99 | 0.99 |
1.4 Steel grade chemical properties for csa z245.1 line pipe standard
Grades | Carbon equivalent*, maximum, % |
All | 0.4 |
Element | Maximum permitted, % |
Carbon | 0.26 |
Manganese | 2 |
Phosphorus | 0.03 |
Sulphur | 0.035 |
Silicon | 0.5 |
Niobium | 0.11 |
Titanium | 0.11 |
Vanadium | 0.11 |
Boron | 0.001 |
1.5 Tolerance on dimension, mass, length For CSA Z245.1 Line Pipe Standard
1.5.1 Thickness Tolerance
Tolerances on wall thickness |
|||
Specified outside diameter, mm |
Specified wall thickness, mm |
Type of pipe |
thickness, %* |
73.0 or smaller | Any | Any | +20.0, –12.5 |
Larger than 73.0 but smaller than 101.6 | Any | Any | +18.0, –12.5 |
101.6 to 457 | Any | Any | +15.0, –12.5 |
Larger than 457 | Any | Seamless | +17.5, –10.0 |
Larger than 457 | 9.5 or less | Welded | +17.0, –8.0 |
Larger than 457 | 9.6 to 12.6 | Welded | +15.0, –8.0 |
Larger than 457 | 12.7 or greater | Welded | +12.0, –8.0 |
1.5.2 Tolerance on pipe length
Specified lengths in entire shipment, m |
|||||
Nominal length, m |
Minimum | Minimum average | Maximum | ||
6 | 4 | 5 | 8 | ||
12 | 4 | 11 | 16 | ||
18 | 4 | 16 | 20 | ||
24 | 4 | 21 | 26 | ||
Special | As specified in the purchase order |
1.6 Tests
Tensile & Yield test, Chemical analysis, Flattening test for ERW pipes, mill hydrostatic test. If required, DWT, Impact test etc should be applied.
#2 EN 10208-1-2009 – [British Standard]
2.1 Scope of EN 10208 line pipe standard
This European Line Pipe Standard specifies the technical delivery conditions for seamless and welded steel pipes for the on land transport of combustible fluids primarily in gas supply systems.
2.2 Pipe manufacturing process of EN 10208 line pipe standard
- Acceptable types of pipe are listed together with acceptable manufacturing routes in Table 1. Unless otherwise agreed, the process of manufacture (type of pipe) for welded pipe is left to the discretion of the manufacturer. For all types of pipe, the choice of the process route in accordance with Table 1 is left to the discretion of the manufacturer.
- SAWH pipe shall be manufactured using strip with a width not less than 0,8 or more than 3,0 times the pipe outside diameter.
- SAWL pipe may be manufactured with two seams by agreement.
2.3 Steel grade mechanical properties
Chemical composition a of the cast analysis |
||||||
Steel Grade |
Maximum content, % by mass |
|||||
Steel Name |
Steel number |
C | Si | Mn | P | S |
L210GA | 1.0319 | 0,21 | 0,40 | 0,90 | 0,030 | 0,030 |
L235GA | 1.0458 | 0,16 | 0,40 | 1,20 | 0,030 | 0,030 |
L245GA | 1.0459 | 0,20 | 0,40 | 1,15 | 0,030 | 0,030 |
L290GA | 1.0483 | 0,20 | 0,40 | 1,40 | 0,030 | 0,030 |
L360GA | 1.0499 | 0,22 | 0,55 | 1,45 | 0,030 | 0,030 |
2.4 Steel grade chemical properties
Requirements for the result of tensile | ||||||||
Steel Grade |
Pipe Body | Weld seam (pipe) | ||||||
Steel Name |
Steel number |
Yield
strength
Rt0,5
Mpa
|
Tensile
strength
Rm
MPa
min.
|
Elongation
a
A
%
min.
|
EW,
BW,
SAW, COW
|
SAW,
COW
|
||
Tensile
strength
Rm
MPa
min.
|
Diameter
of
the mandrel
for bend
test
|
|||||||
L210GA | 1.0319 | 210 | 335 | to | 475 | 25 |
The
same
values as for
the pipe
body apply.
|
2T |
L235GA | 1.0458 | 235 | 370 | to | 510 | 23 | ||
L245GA | 1.0459 | 245 | 415 | to | 555 | 22 | 3T | |
L290GA | 1.0483 | 290 | 415 | to | 555 | 21 | ||
L360GA | 1.0499 | 360 | 460 | to | 620 | 20 | 4T |
2.5 Tolerance on dimension, mass, length of EN 10208 line pipe standard
2.5.1 Mass tolerance
The mass of any individual pipe shall not deviate from the nominal mass by more than + 10 % or – 3,5 %.
2.5.2 Thickness tolerance
Tolerances on wall thickness | |
Wall thickness T
mm
|
Permissible tolerance |
Seamless pipe a | |
T ≤ 4 |
+ 0,6 mm / – 0,5 mm |
4 < T < 25 |
+ 15 % / – 12,5 % |
T ≥ 25 |
+ 3,75 mm/ – 3,0 mm or ± 10 % (whichever is the greater) |
Welded pipe | |
T ≤ 10 | + 1,0 mm / – 0,5 mm |
10 < T < 20 |
+ 10 % / – 5 % |
T ≥ 20 | + 2,0 mm / – 1,0 mm |
2.5.3 Length Tolerance
- Depending on the order the pipes are to be delivered in random lengths or in fixed lengths.
- Random lengths shall be delivered in accordance with the requirements of the specified length groups
- Fixed lengths shall be delivered with a tolerance of ± 500 mm.
Length
group
|
Length range
for
90 % of order item
|
Minimum
average
length of order item
|
Shortest length
of order
item
|
r1 |
6 to 11 |
8 | 4 |
r2 |
9 to 14 |
11 | 6 |
r3 |
10 to 16 |
13 | 7 |
r4 |
11 to 18 |
15 | 8 |
2.6 Tests of EN 10208 line pipe standard
Tensile & Yield test, Chemical analysis, Flattening test for ERW pipes, bend test for SAW, COW pipe, Mill Hydrostatic Test for all kind of carbon pipe. If required, DWT, Impact test etc should be applied.
#3 IPS-M-190(2)-2004 – [Iranian Petroleum Standard]
3.1 Scope
This Line Pipe Standard gives technical specifications and general requirements for the purchase of steel line pipe for use in Oil, Gas and Petrochemical Industries under non-sour as well as sour conditions and is based on API Spec. 5L, forty-second edition, Jan 2000 and shall be read in conjunction with that document.
This line pipe standard covers seamless and welded end and plain-end steel line pipe.
3.2 Pipe manufacturing process
- Pipe manufactured by continuous welded pipe process is unacceptable.
- Only HFW pipe with a minimum welding frequency of 150KHZ, made from hot rolled coil is acceptable. A normalizing heat treatment of the weld and heat affected zone shall always be carried out, irrespective of grade and chemical composition. Full body normalizing, normalizing and tempering or quenching and tempering are also acceptable.
- The full length of the weld seam shall be made by automatic submerged arc welding, using run-on and run-off tabs. The welding procedure shall be approved by the Purchaser. Welding shall be checked at regular intervals to ensure that current, voltage and travel speed remain within the ranges of the approved welding procedure.
- Laser welded pipe is unacceptable
- Gas metal-arc welded pipe is unacceptable
3.3 Steel grade mechanical properties
CHEMICAL REQUIREMENTS FOR PRODUCT ANALYSIS BY PERCENTAGE OF WEIGHT (NON-SOUR SERVICES) |
||||||||
MAXIMUM PERMITTEDALLOY CONTENT, wt% | ||||||||
Element |
GR. B |
X-42 | X-46 | X-52 | X-56 | X-60 | X-65 | X-70 |
C | 0.17 | 0.18 | 0.18 | 0.17 | 0.17 | 0.15 | 0.15 | 0.15 |
Mn | 1.15 | 1.25 | 1.25 | 1.25 | 1.45 | 1.45 | 1.5 | 1.5 |
Si | 0.4 | 0.4 | 0.4 | 0.4 | 0.4 | 0.35 | 0.35 | 0.35 |
P | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 |
S | 0.015 | 0.015 | 0.015 | 0.015 | 0.015 | 0.015 | 0.015 | 0.015 |
V | 0.08 | 0.08 | 0.08 | 0.08 | 0.08 | 0.08 | 0.08 | 0.08 |
Nb | 0.05 | 0.05 | 0.05 | 0.05 | 0.05 | 0.05 | 0.05 | 0.05 |
Ti | 0.04 | 0.04 | 0.04 | 0.04 | 0.04 | 0.04 | 0.04 | 0.04 |
Cr | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 |
Mo | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 |
Ni | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 |
Cu | 0.25 | 0.25 | 0.25 | 0.25 | 0.25 | 0.25 | 0.25 | 0.25 |
Al | 0.05 | 0.05 | 0.05 | 0.05 | 0.05 | 0.05 | 0.05 | 0.05 |
N | 0.012 | 0.012 | 0.012 | 0.012 | 0.012 | 0.012 | 0.012 | 0.012 |
B | 0.0005 | 0.0005 | 0.0005 | 0.0005 | 0.0005 | 0.0005 | 0.0005 | 0.0005 |
Ca | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 |
CE | 0.39 | 0.39 | 0.39 | 0.39 | 0.39 | 0.39 | 0.39 | 0.39 |
Pcm | 0.21 | 0.21 | 0.21 | 0.21 | 0.21 | 0.21 | 0.21 | 0.21 |
3.4 Tolerance on dimension, mass, length
3.4.1 Diameter tolerance
Pipe Body – The outside diameter of the pipe body, as measured by taping the circumference,
shall not deviate more than the tolerances given below:
SIZE DESIGNATION | MINUS TOLERANCE | PLUS TOLERANCE |
< DN 60 (NPS 2 3/8) | 0.8 mm. | 0.4 |
≥ DN 60 (NPS 2 3/8) and ≤ DN 400 (NPS 16) | 0.75% OD | 0.75% OD |
>DN 400 (NPS 16) | 3 mm. | 3mm |
Pipe End – For a length of 100 mm from each pipe end, the average internal diameter shall not
deviate from the nominal internal diameter by more than the tolerances given
below:
SIZE DESIGNATION | TYPE OF PIPE | MINUS TOLERANCE | PLUS TOLERANCE | |||
mm. | mm. | |||||
≤ DN 250 (NPS 10) | Welded | 0.5 | 1.5 | |||
SMLS | 1 | 2 | ||||
>DN 250 (NPS 10) and ≤ DN 500 (NPS 20) | Welded | 1 | 1.5 | |||
SMLS | 1.5 | 2 | ||||
> DN 500 (NPS 20) | Welded | 1.5 | 1.5 | |||
SMLS | 2 | 2 |
3.4.2 Thickness
WALL THICKNESS, t | MINUS | PLUS |
(mm) | TOLERANCE | TOLERANCE |
t ≤ 7 | 0.35 mm | 10% |
7 < t ≤ 10 | 5% | 10% |
t > 10 | 0.5 mm | 10% |
3.4.3 Pipe Length
Unless otherwise indicated in the purchase order, pipe shall be supplied in the
following lengths:
-
The average length of pipes in one order shall be not less than 11.6 m with a
minimum of 95% of pipes between 11 and 12.2 m in length. - No pipe shall be less than 10 m in length.
3.5 Test
Tensile & Yield test, Chemical analysis, Flattening test for ERW pipes, bend test for SAW, COW pipe, Mill Hydrostatic Test for all kind of carbon pipe. If required, DWT, Impact test, HIC, SSC test etc should be applied.
#4 GB/T 9711.1-1997 – [Chinese National Standard]
4.1 Scope
This Chinese Line Pipe Standard specifies the technical delivery conditions for alloy and non alloy seamless and welded steel pipes for the transport of combustible fluids in applications of the petroleum and natural gas industries and non combustible fluids (including water) transportation.
4.2 Pipe manufacturing process per GBT 9711.1 line pipe standard
Under this specification, pipes could be made by the following manufacturing method:
- Seamless pipe
- Continuous welding pipe
- Electric welding pipe
- Longitudinal seam submerged arc welding
- Gas metal arc welding pipe
- Combination gas metal-arc and submerged arc welded pipe
- Double seam submerged-arc welded pipe
- Double seam gas metal arc welded pipe
- Double seam combination gas metal arc and submerged arc welded pipe
- Helical seam submerged arc welded pipe
4.3 Steel grade mechanical properties and chemical composition
Steel Grade |
Cast Analysis chemical composition,% |
Tensile Properties |
|||||
C | Mn | P | S | Rt0.5 | Rm | A5 % | |
MPa | MPa | Min | |||||
Max | Max | Max | Max | Min | Min | ||
L175 | 0.21 | 0.30~0.60 | 0.03 | 0.03 | 175 | 315 | 27 |
L210 | 0.21 | 0.9 | 0.03 | 0.03 | 210 | 335 | 25 |
L245 | 0.26 | 1.15 | 0.03 | 0.03 | 245 | 415 | 21 |
L290 | 0.28 | 1.25 | 0.03 | 0.03 | 290 | 415 | 21 |
L320 | 0.3 | 1.25 | 0.03 | 0.03 | 320 | 435 | 20 |
L360 | 0.28 | 1.25 | 0.03 | 0.03 | 360 | 460 | 19 |
L390 | 0.26 | 1.35 | 0.03 | 0.03 | 390 | 490 | 18 |
L415 | 415 | 520 | 17 | ||||
L450 | 0.26 | 1.4 | 0.03 | 0.03 | 450 | 535 | 17 |
L485 | 0.23 | 1.6 | 0.03 | 0.03 | 485 | 570 | 16 |
L555 | 0.18 | 1.8 | 0.03 | 0.03 | 555 | 625 | 15 |
4.4 Tolerance on dimension, mass, length
4.4.1 Diameter tolerance on pipe body, shall conform to the following requirements:
Diameter | Tolerance |
≤48.3mm | +0.41mm / -0.79mm |
60.3mm~114.3mm, L175 grade (continuous welded pipes) |
+/-1% t |
60.3mm~457mm | +/-0.75% |
508~914mm | |
if non expansion | +/-1% |
if cold expansion | -3 |
>914mm | |
if non expansion | +/-1% |
if cold expansion | +6.35mm/-3.2mm |
4.4.2 Diameter tolerance on pipe ends, shall conform to the following requirements:
- For steel pipe and tubes not exceed 273.1mm diameter, the minus tolerance is 0.4mm in the distance of 101.6mm from the pipe ends. Also in the same distance, pipe inner diameter shall allow a ring gauge of inner diameter with 1.59mm larger than pipe outside diameter pass through.
- For carbon welded and seamless steel pipe not less than 323.9mm but less than 508mm diameter pipe, the minus tolerance is 0.4mm in the distance of 101.6mm from the pipe ends. Also in the same distance, pipe inner diameter shall allow a ring gauge of inner diameter with 2.38mm larger than pipe outside diameter pass through.
- For mild carbon steel pipe with outside diameter exceed 508mm, the minus tolerance is 0.79mm and plus tolerance is 2.38mm, in the distance of 101.6mm from the pipe ends, measuring by tape.
- For steel pipe in OD exceed 508 and applied cold expansion, the difference of two outside diameter at pipe ends shall not exceed 2.38mm. At the option of manufacturer, the above measurement can be applied in inner diameter.
4.4.3 Thickness Tolerance
Outside Diametere | Pipe Type |
Pipe Thickness Tolerance, % |
|
Steel Grade |
|||
L175, L210, L245 | L290-l555 | ||
≤70.3mm |
seamless and welded pipe |
+20/-12.5% | +15/-12.5% |
88.9-457mm |
seamless and welded pipe |
+15/-12.5% | +15%/-12.5% |
≥508mm | welded pipe | +17.5%/-10% | +19.5%/-8% |
≥508mm | seamless pipe | 15%/-12.5% | +17.5%/-10% |
4.5 Test
Tensile & Yield test, Chemical analysis, Flattening test for ERW pipes, bend test for SAW, COW pipe, Mill Hydrostatic Test for all kind of carbon pipe. If required, DWT, Impact test, HIC, SSC etc should be applied.
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very good.
thank you. Shamsul Alam.